YADAS IOT PRODUCTION LINE

I. Mass Production Process

Yadas IoT has over one decade of experience in manufacturing. In order to reduce labor costs & lead time, and to increase efficiency, Yadas IoT adopted mass production of products, which breaks the manufacture of the solar camera into steps that are completed in a pre-defined sequence. It is not a problem to get laborers to work for us, because unskilled workers can be trained to perform specific tasks in a short time.

Our production line typically uses a design for assembly (DFA) approach to analyze a model to determine the assembly order and identify issues that can affect each task. We have many jobs to be categorized as either manual, robotic, or automatic, such as IQC inspection, PCB board assembling, automated robot dispensers, automatic screw machine, parts assembling, solar panel assembling, packaging, labeling, etc. Those tasks are assigned to each individual station along the manufacturing plant floor. And the tasks are retraceful, so that we can evaluate their performance on each individual station.

II. Automated Assembly Line

We realize that automated assembly lines are by machines with minimal human supervision. Automation is key to improving producibility and accuracy and minimizing human error. We use automated robot dispensers and automatic screw machines to replace labor to finish the task. And we will use more advanced tools to improve efficiency and minimize human error.

III. 5S Implementation

Yadas IoT follows the 5S Guide to improve the efficiency of our production line with effective organization. We believe those five key practices involved in 5S, which are Sort, Set In Order, Shine, Standardize, and Sustain are a good systematic form of visual management. We uniform bins and racking, remove what's unnecessary, organize items, clean, perform maintenance, and make sure those things become habits. 

With the guideline of the 5S, our production lines are organized in order. Tools and materials are placed in logical locations based on who needs them, how frequently they're needed, etc.  Spaces are cleaned regularly. We believe using 5S ultimately makes processes safer and more efficient.

Summary

Yadas IoT has 4 production lines to manufacture different kinds of solar cameras. After implementing the 5S, Yadas IoT standardizes the workplace and arranges items to promote efficient workflow. With the help of tje mass production process, our capacity of production is nearly 3000 pcs per day or over 66,000 pcs per month. Using automated production lines will make the job effective and efficient without human error. We will continue using more effective management methods to run our business, such as Six Sigma to make our business move further.

YADAS IOT OEM&ODM Manufacturing Service

It is our pleasure to have your reliable and innovative one-stop solution to custom WiFi / 4G solar security cameras. Our customers know us as a trustworthy OEM & ODM manufacturer with the expertise necessary to design the highest quality solar cameras and other solar products, and the manufacturing capacity to meet their requirements.

The graph above introduces the business process of OEM (original equipment manufacturing) /ODM (original design manufacturing). The process starts with the inquiry of a customer, after fully-covered communication, we will sign contracts with the customer to confirm every detail after the discussion. Our designers will start the pilot run and then send samples to the customer for approval. Our production line will start mass production after getting confirmation from the customer. The job will not be done after the production and delivery, cause we also have our great after-sales service to back support the customer.

OEM & ODM Manufacturing Service

I. Engineering - APP Control Panel Customization

An APP is the control center of a smart solar camera, and it is a crucial part to convince and gain satisfaction from end customers. Because it is the interface that consumers can remotely control the camera and live view their family and properties. Beautiful Uls, diversified interaction, and rich control functions enhance the user experience of intelligent solar cameras.

We have a professional design team with tremendous design experience helping customers to diversify their APP to improve competitiveness. The APP control panel customization service includes APP layout, color, interaction mode, icons, etc. We believe our high design efficiency will bring excellent user experience to your customer.

II. Branding, Labeling, Packaging

Yadas IoT offers our customers branding, labeling, and packaging services to help end customers quickly identify and experience your unique brand. The services cover the laser logo on the camera, customized labels on the color boxes and cartons, custom-made packaging, etc.

Branding is crucial to your marketing strategy, which is not only about a name, picture, design, or symbol, it is more about an identity for customers to identify your products and to differentiate your products from competitors' offerings. And labeling and packaging are fundamental forms of branding. The nice design of the labeling and packaging will impress customers at the first glance. So let your brand be visible by adding branded labels to your products.

III. Quality Control & Certification

In order to minimize errors and to ensure our products are as uniform as possible, Yadas IoT executes a strict quality control process, so that our factory can evaluate, maintain, and improve product quality through each stage. For more details about our quality control, please check Yadas IoT Quality Management System

The quality management system of Yadas IoT conforms to ISO9001: 2015 Standard. We offer certification services such as CCC, SGS, CE, FCC, UL, RoHS, POPs, and Reach certifications.

IV. Manufacturing

Yadas IoT believes that advanced production technology is significant for manufacturing compelling, competitive products. One of our most important management priorities is strengthening our technological capacities and improving accuracy. Yadas strives to automate assembly through the use of high technologies during the manufacturing process.

Aim to minimize waste & cost and achieve efficient manufacturing, Yadas integrate production technology, product development, and production divisions. We approach our product designs with automation in mind. We automate more advanced assembly work with different kinds of machines to get higher accuracy.

V. Inventory & Fulfillment

Yadas IoT considers inventory efficiency and fulfillment efficiency as crucial parts of the business. In order to optimize our stock levels and warehouse space, we strategically located our warehousing near the highway and harbor and take seamless order management.

Based on our sales data, market research, and current buyer behavior, we forecast our demand for each model and hold enough stock in the right place, so that we can deliver orders on time. In order to keep competitiveness, we maintain our lead time for sample orders is 5 days, while the lead time for bulk orders is 15-20 days.

Yadas IoT performs all of the above in-house, with our team of exceptional engineers, product designers, and our extensive manufacturing capacity. CONTACT US TODAY to find out the benefits of working with the industry's premier one-stop-shop OEM-ODM.

YADAS IOT RESEARCH & DEVELOPMENT

In order to stay ahead of the competition globally, Yadas IoT undertakes research and development to innovate and introduce new products and services to continue our existing offerings. As a security camera leader in the CCTV industry, we are introducing novelty in solar cameras to bring uniqueness and stand out from the global competition.

Every product has its lifespan. The solar camera has been launched to the market in 2019 and it is in its growth life cycle in 2023. However, due to the increasing number of competitors that have poured into this security camera market, homogeneous competition will happen in the near future. Therefore, at the current stage, Yadas IoT improves technology and uses new ways of thinking to add value to our existing solar security camera and to maintain our leadership in this CCTV industry.

Here are some breakthroughs of YADAS IOT technology:

I.  Introducing ALL-IN-ONE FHD 4MP Solar Floodlight Camera With A 150W Lamp

II. Smart LED Light Control IC Embedded With Intelligent Light Control Software

III. Solar Street Lamp That Automatically Adjusts The Brightness

IV. Solar Panel has Ultra-High Compatibility With A Wide Voltage Range OF 5V-20V

V. Dual Lens Solar Floodlight PTZ Camera With Optical Zoom

For More Details, Please Check YADAS IOT INNOVATIONS

It is believed that the amalgamation of innovation can help us witness innumerable growth. Launching new products not only helps us to differentiate our company from the rest but also helps us to fight uncertainties and stay relevant in times of adversity. 

We strive to develop innovative and progressive technology in solar products so that we can provide you with intelligent, straightforward, affordable solutions. What you think matters is what we care about. We hope a small step we are working on will lead to a big change in your life.