YADAS IOT PRODUCTION LINE
I. Mass Production Process
Yadas IoT has over one decade of experience in manufacturing. In order to reduce labor costs & lead time, and to increase efficiency, Yadas IoT adopted mass production of products, which breaks the manufacture of the solar camera into steps that are completed in a pre-defined sequence. It is not a problem to get laborers to work for us, because unskilled workers can be trained to perform specific tasks in a short time.
Our production line typically uses a design for assembly (DFA) approach to analyze a model to determine the assembly order and identify issues that can affect each task. We have many jobs to be categorized as either manual, robotic, or automatic, such as IQC inspection, PCB board assembling, automated robot dispensers, automatic screw machine, parts assembling, solar panel assembling, packaging, labeling, etc. Those tasks are assigned to each individual station along the manufacturing plant floor. And the tasks are retraceful, so that we can evaluate their performance on each individual station.
II. Automated Assembly Line
We realize that automated assembly lines are by machines with minimal human supervision. Automation is key to improving producibility and accuracy and minimizing human error. We use automated robot dispensers and automatic screw machines to replace labor to finish the task. And we will use more advanced tools to improve efficiency and minimize human error.
III. 5S Implementation
Yadas IoT follows the 5S Guide to improve the efficiency of our production line with effective organization. We believe those five key practices involved in 5S, which are Sort, Set In Order, Shine, Standardize, and Sustain are a good systematic form of visual management. We uniform bins and racking, remove what's unnecessary, organize items, clean, perform maintenance, and make sure those things become habits.
With the guideline of the 5S, our production lines are organized in order. Tools and materials are placed in logical locations based on who needs them, how frequently they're needed, etc. Spaces are cleaned regularly. We believe using 5S ultimately makes processes safer and more efficient.
Summary
Yadas IoT has 4 production lines to manufacture different kinds of solar cameras. After implementing the 5S, Yadas IoT standardizes the workplace and arranges items to promote efficient workflow. With the help of tje mass production process, our capacity of production is nearly 3000 pcs per day or over 66,000 pcs per month. Using automated production lines will make the job effective and efficient without human error. We will continue using more effective management methods to run our business, such as Six Sigma to make our business move further.